Automation for the textile industry of tomorrow
Textile manufacturers are facing more challenges today than ever before: Rising energy costs, labor shortages and increasing pressure to introduce more sustainable and socially responsible production processes. In a traditionally labor-intensive industry, automation is no longer a luxury, it's a necessity.
B&R is driving the transformation towards machines with intelligent automation solutions that increase efficiency, reduce waste and optimize energy consumption along the entire production line. From yarn processing to fabric finishing, our systems are designed to maximize productivity while minimizing environmental impact.
Whether you are upgrading a single machine or retrofitting your entire plant, B&R's scalable solutions allow you to adapt quickly, reduce costs and stay competitive in a rapidly changing market. Smarter automation isn't just about performance, but also about building a more resilient, efficient and sustainable textile industry.
Flexibility & customization
Modern textile manufacturers need machines that can precisely process a wide variety of materials – from delicate natural fibers such as silk to advanced technical textiles used in the automotive and healthcare industries. At the same time, the demand for customized designs, unique textures and smaller batch sizes is growing. Machine manufacturers therefore need to develop highly flexible systems that can be quickly converted and easily adapted. Seamless integration with digital design tools and automation processes will be crucial in order to respond quickly to market trends – without compromising on efficiency and quality.
Efficiency & sustainability
The push for lower costs and more sustainable production is stronger than ever in the textile industry. High energy prices, stricter environmental regulations and growing environmental awareness among consumers are driving manufacturers to rethink their approach. Machines need to save resources during operation – with lower energy consumption, less waste and optimum utilization of raw materials. Intelligent drives, energy-efficient processes and precise material handling are essential for this. Technologies such as regenerative braking, heat recovery and AI-powered process control help to reduce costs and emissions. Smarter automation and real-time monitoring enable manufacturers to simultaneously improve their sustainability and competitiveness.
Digital integration & maintenance
As the digitalization of textile production progresses, seamless connection to IIoT platforms is becoming increasingly important. Machines must be able to provide real-time data and integrate services such as predictive maintenance and performance monitoring. Networking and analyzing production data increases OEE, reduces downtime and enables proactive maintenance. Open communication standards, cloud connectivity and AI-driven analytics create transparency and reduce operating costs. In this way, manufacturers gain valuable insights, increase efficiency and create the basis for future-proof, agile production.
Scalable B&R solutions take textile production to a new level
Machine optimization
B&R's flexible automation platform is designed to adapt to a wide variety of textile machines and production requirements. Modular controller, drive and HMI solutions make it easy to expand and develop new models. The scalable hardware and software adapts to variable speeds, fabric types and processes. Integrated motion control and intelligent drive systems ensure smooth operation, while HMI tools improve control and monitoring. This increases efficiency, reduces downtime and secures a competitive advantage.
Maximum efficiency
In textile production, consistent material processing is crucial for quality and efficiency. Voltage fluctuations or incorrect winding lead to defects, wasted material and higher costs. B&R's winding technology enables precise control in all process phases through open-loop, tension and dancer control. This ensures constant material tension, fewer defects and better product quality. Whether handling delicate natural fibers or technical textiles, the flexible solutions increase machine performance, extend service life and ensure stable and efficient processes with consistently high quality.
Optimum temperature management
Precise temperature control is crucial in textile production, especially in processes such as coating, drying and heat setting. Temperature fluctuations can lead to material defects, wasted energy and higher operating costs. B&R's advanced temperature control ensures efficient heat management by adjusting the heating levels in real time. This prevents overheating, protects delicate materials and optimizes energy consumption, which results in lower costs and a reduced environmental footprint. With intelligent temperature control, manufacturers increase system efficiency, improve product consistency and achieve their sustainability goals without sacrificing speed or quality.
Seamless IIoT connectivity
The integration of IIoT technology into textile production enables continuous monitoring of machine performance and early detection of potential problems before costly breakdowns occur. By analyzing sensor data in real time, the system identifies deviations that indicate wear or inefficiencies. This enables predictive maintenance, which reduces unplanned downtime, extends the service life of components and optimizes machine performance. B&R's IIoT solutions provide manufacturers with seamless connectivity to make data-driven decisions, reduce costs and improve long-term sustainability.
Process optimization in real time
Intelligent networking of machines in textile production makes it possible to adjust production parameters in real time in order to achieve optimum performance even under fluctuating conditions. This type of dynamic adjustment increases efficiency, reduces waste and ensures consistently high product quality. The system continuously monitors the machine data, automatically optimizes the settings and avoids errors. All relevant process and machine data can be seamlessly integrated into MES or ERP systems, enabling better decisions, optimized resource utilization and transparency throughout production. This real-time optimization helps manufacturers to remain agile, reduce costs and meet the growing demands for sustainability.
Vision for quality control
Quality in textile production requires precise real-time oversight. By integrating advanced vision systems from B&R directly into the production process, manufacturers can ensure that every product meets the highest standards. These intelligent image processing solutions enable automated inspections in real time, reduce human error and detect defects immediately. The result is efficient work processes, lower reject rates and lower production costs – with consistently high quality. With machine vision from B&R, quality assurance becomes an integral part of your production line.
High-precision drive technology
Precision and reliability are essential in textile production. B&R offers a wide range of powerful servo drives such as the ACOPOS P3, ACOPOSmulti and ACOPOSmotor, which are suitable for centralized and decentralized machine configurations. Our solutions scale with your requirements and include frequency inverters and controllers for DC and stepper motors. A standardized software interface simplifies integration and reduces programming effort. The result: Less complexity, more control and consistently high product quality.
Customized HMI panels
Machines deserve more than a one-size-fits-all solution. With B&R, you get HMI panels that are precisely tailored to your needs in terms of both function and design. Adapt to your brand identity or optimize technical performance for special applications – we develop tailor-made HMI solutions that can be perfectly integrated into your processes. From concept development to delivery, B&R offers quality, reliability and service.
Further B&R contact options: Local value providers
Find a partner near you
Take advantage of our global network for end customers.
In addition to more than 200 B&R subsidiaries in over 70 countries around the world, we have a global network of Value Providers. B&R Value Providers work seamlessly with B&R to bring our products and services to your location. They combine in-depth knowledge of B&R technology with a deep understanding of your local market.